RO Protect Melt Blown

The cartridge that decides how long your membrane lives.

Graded-density virgin polypropylene, thermally bonded with zero binders. 0.5 to 25 micron. Two to three times the dirt-holding capacity of uniform spun cartridges, which is the difference between protecting an RO membrane and merely delaying its fouling.

Photograph to shoot
Cutaway of an RO Protect cartridge showing the graded-density zones from coarse outer to fine inner, macro, white sweep.

RO Protect cartridges are the stage ahead of a reverse osmosis membrane in brackish and seawater desalination, industrial water treatment and DM plants, and the general process filter for process, reused and waste water. The same construction serves metal plating, photographic fluids, chemical filtration and textile printing inks. The Extreme variant carries food, beverage and pharmaceutical duty and electronics work in flat panel, hard disk and PC board plants.

Why it holds more

Most spun cartridges are one density from skin to core, so the outer surface does all the filtering and the inner media rides along unused. RO Protect media is blown in graded zones: coarser fibres outside capture the bulk load, progressively finer zones finish the job. Every millimetre of depth earns its keep, and the cartridge reaches terminal pressure drop two to three times later.

Construction is thermally bonded, binderless, with no adhesives or surfactants: zero media migration and zero extractables into your process. Every batch is verified with bubble point, differential pressure, and efficiency testing at our Ahmedabad plant.

Five variants, one selection logic
VariantMicron ratingsMax tempEnd fittingsChoose it for
RO Protect Ultra1 to 2560 CDOEBest value general duty, widest range
RO Protect Eco1 to 2580 CDOEThermal stability on a budget
RO Protect Eco Plus1, 5, 1060 C7 optionsDouble dirt-holding capacity
RO Protect Prime1, 5, 1080 C7 optionsIndustrial duty at 80 C with seven fitting options
RO Protect Extreme0.580 C7 optionsFDA 21 CFR 177 (stated), declaration on request; weld-free, food and pharma

Also in the family: Claryfil Visco M for high-viscosity fluids. Lengths 9.75 to 70 inch including jumbo. Chemical compatibility spans acids, alkalis, and organic solvents.

RO Protect part prefix and rating matrix: one row per variant and rating
VariantPart prefixRatingMax temperatureListed in
RO Protect UltraRPU-1 micron60 C (comparison table); 80 C (data sheet)Both
RO Protect UltraRPU-5 micron60 C (comparison table); 80 C (data sheet)Both
RO Protect UltraRPU-10 micron60 C (comparison table); 80 C (data sheet)Both
RO Protect UltraRPU-20 micron60 C (comparison table); 80 C (data sheet)Data sheet
RO Protect UltraRPU-25 micron60 C (comparison table); 80 C (data sheet)Comparison table
RO Protect UltraRPU-40 micron60 C (comparison table); 80 C (data sheet)Data sheet; confirm
RO Protect EcoRECO-1 micron80 CBoth
RO Protect EcoRECO-5 micron80 CBoth
RO Protect EcoRECO-10 micron80 CBoth
RO Protect EcoRECO-20 micron80 CBoth
RO Protect EcoRECO-25 micron80 CComparison table
RO Protect Eco PlusRPEP-1 micron60 C (comparison table); 80 C (data sheet)Both
RO Protect Eco PlusRPEP-5 micron60 C (comparison table); 80 C (data sheet)Both
RO Protect Eco PlusRPEP-10 micron60 C (comparison table); 80 C (data sheet)Both
RO Protect Eco PlusRPEP-20 micron60 C (comparison table); 80 C (data sheet)Data sheet
RO Protect Eco PlusRPEP-40 micron60 C (comparison table); 80 C (data sheet)Data sheet; confirm
RO Protect PrimeRPP-1 micron80 CComparison table
RO Protect PrimeRPP-5 micron80 CComparison table
RO Protect PrimeRPP-10 micron80 CComparison table
RO Protect ExtremeRPEX-0.5 micron80 CComparison table
RO Protect ExtremeRPEX-1 micron80 CData sheet
RO Protect ExtremeRPEX-5 micron80 CData sheet
RO Protect ExtremeRPEX-10 micron80 CData sheet
RO Protect ExtremeRPEX-20 micron80 CData sheet
Claryfil Visco MOn enquiry1 micron100 CData sheet
Claryfil Visco MOn enquiry3 micron100 CData sheet
Claryfil Visco MOn enquiry5 micron100 CData sheet
Claryfil Visco MOn enquiry10 micron100 CData sheet

Our comparison table and the individual variant data sheets do not agree on every rating and temperature. Both are shown so nothing is hidden; the rating and temperature limit are confirmed in writing with each order.

Dimensions, fittings and operating limits
ParameterRO ProtectClaryfil Visco M
MediaVirgin polypropylene, thermally bonded, graded densityPolyester fibre, thermally bonded, moulded layers, graded porosity
Standard OD / ID61 / 27.5 mm (Ultra, Eco Plus); 63 / 28 mm (Eco, Extreme); tolerance 0.5 mm65 / 30 mm, tolerance 1.5 mm
Jumbo OD / ID110 / 27.5 mm (Ultra, Eco Plus)Not listed
Lengths10, 20, 30, 40, 50 inch on the data sheets; 9.75 to 70 inch across the range; others on request10, 20, 30, 40, 50 inch
Surface areaAt least 0.52 sq ft per 10 inch (standard); at least 0.94 sq ft per 10 inch (jumbo)Not listed
End fittingsDOE on Ultra and Eco; seven options on Eco Plus, Prime and Extreme, including DOE, 222 flat, 222 fin, 226 flat, 226 finOn request
Gaskets and O-ringsSilicone, FKM, Buna-N, EPDMSilicone, FKM, Buna-N, EPDM
Change-out pressure drop1.4 bar (20.3 psid) at 21 C2.4 bar (35 psi)
Max forward pressure dropNot listed4.0 bar (58 psi) at 20 C
Max temperatureSee matrix above100 C

Higher surface area grooved versions of Eco and Extreme are available on request. As a sizing guide for water, our catalogue gives 3 to 5 GPM per 10 inch element; actual element count is set from your flow, solids and change-out target.

Conditions behind the numbers

Temperature limits are maximums for continuous duty in compatible fluids; above 80 C choose other media. The change-out pressure drop of 1.4 bar is stated at 21 C. The dirt-holding comparison is against uniform-density spun cartridges of the same format. Flow per element is a water guide, not a rating.

Also in the melt blown range

Claryfil Visco M (polyester, for viscous and hot fluids) and RO Protect DPP (depth-pleated PP for gels and agglomerates) are covered in the answers below. Savana MBV, Claryfil Visco S, Q and G, Sanic and the Sekiso range are named in our catalogue and specified on enquiry. For large flows, see the high flow family.

What makes graded-density melt blown cartridges last longer?

A uniform-density cartridge loads all particles at its surface and blinds quickly. RO Protect cartridges are melt blown in multiple zones, coarser outside and finer toward the core, so larger particles are captured in the outer zones and the full depth of the media does the work. That structure holds 2 to 3 times the dirt of standard PP spun cartridges before reaching change-out pressure drop.

Which RO Protect variant should I choose?

Ultra is the value option for general duty from 1 to 25 micron at up to 60 C. Eco adds thermal stability to 80 C. Eco Plus doubles dirt-holding capacity at 1, 5, and 10 micron. Prime is the industrial grade rated to 80 C with seven end-fitting options. Extreme is the 0.5 micron, weld-free choice for food and pharma duty, stated as compliant with FDA 21 CFR 177, declaration on request. Send us your flow, fluid, and target micron rating and we will confirm the variant.

Are melt blown cartridges suitable ahead of RO membranes?

Yes, that is the range's core duty and the reason it carries the RO Protect name. Correct prefiltration reduces silt density index and turbidity before the membrane, which extends membrane life many times over the cartridge cost. For high flow rates, consider high flow formats to cut element count and change-out labour.

What lengths and fittings are available?

Standard lengths run 9.75 to 70 inch including jumbo diameters, with DOE and six other end-fitting options on Eco Plus, Prime, and Extreme. Media and core are virgin polypropylene, thermally bonded with no binders, adhesives, or surfactants, so there is zero media migration and zero extractables in service.

How do melt blown and pleated cartridges differ?

Melt blown cartridges are depth filters: particles are held through the whole wall in a graded fibre matrix, which gives a high dirt-holding capacity at a lower element cost, suited to pre-filtration and general process duty. Pleated cartridges filter mainly at the surface and give tighter, absolute-rated cut-offs for critical final filtration. Many trains run melt blown cartridges ahead of pleated elements to protect them.

Can RO Protect cartridges replace the brand I use now?

RO Protect cartridges are made in standard lengths and diameters with DOE, 222 and 226 end fittings, so most can be supplied as dimensional and fitting equivalents to the cartridges you run. Send your current part number and we return a cross-reference; we prove service life on your line with a sample rather than claim it.

What is Claryfil Visco M for?

Viscous liquids, higher temperatures and organic solvents where a polypropylene (olefin) cartridge is not suitable. Its polyester media is thermally bonded in moulded layers with a controlled porosity gradient, is pre-washed, and is rated to 100 C at 1, 3, 5 and 10 micron.

What is RO Protect DPP?

A depth-pleated polypropylene cartridge: multi-layered, continuously graded media folded into pleats, so it combines depth loading with pleated area. The thick media suits gels and agglomerates. It is used ahead of RO and seawater desalination, on condensate and hot water recovery, and in food, beverage, pharmaceutical, paint, fuel and electronics duty. Pleated polypropylene and glass fibre beta 5000 versions are also listed.

How many cartridges do I need for my flow?

Our catalogue gives 3 to 5 GPM per 10 inch element in water as a guide. Higher flows need longer cartridges or multi-cartridge housings. We size the element count on your flow, solids and target change-out interval.

  • Feed flow and the fluid, with temperature and chemistry
  • Current SDI, turbidity or solids analysis
  • Your housing make and model, element length and end fitting
  • Your current cartridge part number and change-out interval
  • Any food-contact, pharmaceutical or documentation requirement

RO Protect cartridges are made in Ahmedabad under an ISO 9001:2015 quality management system. Our catalogue states that every production batch is checked for bubble point, differential pressure and filtration efficiency. RO Protect Extreme is stated as compliant with FDA 21 CFR Part 177 for food-contact materials, declaration on request. Ask for the batch test record and the material declaration with your order; for a new duty, we supply a sample so the change-out interval is measured on your line, not read from a brochure.

Protecting an RO plant? Send three numbers.

Feed flow, current SDI or turbidity, and your present change-out interval. We will quote the variant, the element count, and the cost per year next to what you spend today.